SchäferRolls, specialist for roll covers made of rubber, polyurethane and composite materials, presents innovative developments for BOPP/BOPET manufacturing, e.g. HybriFlex, a two-layer cover for press, nip and contact rolls with longer service life and better film quality, or C2.corona, a composite compound for corona treater rolls offering significantly improved mechanical stability.In addition the three partners SchäferRolls, MWN Niefern Maschienenfabrik and Schäfer MWN will present bundled expertise for a comprehensive and precisely coordinated system solution with their motto „Each roll a system.”
In addition to services, new products were in focus, such as the polyurethane roll covers U.size. for sizing applications in film presses an Q.dura for marrying rolls in converting systems and the calender cover C2.yntec ht, by Jörg Reiprich, head of the application technology department at SchäferRolls, will give a lecture in the congress center.
Please visit us at booth no. 33-34.
The region is very important to SchäferRolls, as it is the second strongest market after the German-speaking countries. During more than 30 appointments with potential and existing customers over the course of two days, our team paved the way for new projects and advanced ongoing ones.
We are very pleased with this: the wide range of customers and industries and our lack of experience in this field made it hard to predict the outcome of the event. Its objective was to encourage exchange, and judging from the many open discussions that took place, we seem to have achieved it. Our customers’ feedback for the—I quote—“extremely professional”, “outstanding” and “highly interesting” seminar, which we “ought to repeat”, also confirmed that.
Q.dura: dehesive and
The specialist for roll covers made of rubber, polyurethane and composite materials will this year focus on the PU cover Q.dura (photo), a new development for converting systems prone to glue deposit build-ups on the marrying roll. Due to the dehesive and dirt-repellent surface, Q.dura reduces the cleaning intervals and significantly increases the service life of the cover due to its excellent abrasion resistance.
Bundled competence at the center of the tissue industry
In addition, SchäferRolls, together with its partners MWN Niefern Maschinenfabrik GmbH and Schäfer MWN GmbH with its brand :CCOR, offers high-performance rolls as end-to-end solutions.
Please visit us at our stand no. 94 – we look forward to seeing you.
Three Companies – One System.
SchäferRolls Development know-how for functional surfaces
MWN Design, component engineering, plant optimization
:CCOR CFRP roll systems
SchäferRolls will once again be exhibiting at Biax, the only global bi-oriented film industry conference, a forum for the entire BOPP, BOPET, BOPA and BOPE supply chain.
The focus for SchäferRolls lies on presentation of high-performance covers for the film industry as well as expanding the network with both OEMs and end customers.
The new plant in Covington, Virginia will be equipped to manufacture the full roll cover product line as well as provide all mechanical repair, rebuild and grinding services needed to ensure a “one-stop shop” for all your roll maintenance needs.
“We have been looking for a location to site a second manufacturing facility to better serve our customers in the South,” said J.T. Fisher (picture), Vice President and General Manager of SchaeferRolls Inc. “Covington provides excellent transportation options and a skilled labor force, allowing us to provide products with enhanced economic value to our customers.”
With the decision for Covington, SchaeferRolls Inc. will also become the preferred supplier of the nearby located production site of the paper and packaging manufacturer WestRock Company.
The choice of location is also very welcomed by the Commonwealth of Virginia: “We are thrilled to welcome SchaeferRolls to the City of Covington and Virginia as a new corporate partner and the local supplier to WestRock’s major operation,” said Governor Northam. “The paper and packaging industries have a long history of success in the Commonwealth, and we are confident that the company will benefit from the competitive operating costs and dedicated regional workforce with strong industry skills. Gaining a new employer in the 21st century is an important step forward for the City, and we are confident in SchaeferRolls’ future success in Virginia.”
Through the systematic transfer of technology as well as targeted synergies between the international locations of the SchäferRolls-Group, the new production facility will be equipped with an optimal and future-oriented production process. "For SchäferRolls, this complete new building is a rare opportunity to use state-of-the-art technologies and processes to design production efficiently and to position ourselves optimally for the future," says Carsten Sohl, technical managing director of the parent company in Renningen.
Construction is scheduled for the end of 2018. The beginning of operation is scheduled for mid-2019.
About SchaeferRolls Inc.:
Since 2008, SchaeferRolls Inc. has been producing high-performance roll coatings from rubber, polyurethane, and composite materials at Farmington for the North American paper and foil industry. The production facilities are designed for roll covers, maintenance and repair services on rolls with a length of up to 10 m, a diameter of 1,500 mm, and a total weight of 55 t.
SchaeferRolls Inc. is a subsidiary of SchäferRolls GmbH & Co. KG with its registered office in Renningen near Stuttgart. Since 1946, SchäferRolls has been producing precision roll coatings from composite materials for all industries, particularly for the paper, foil, textile, printing, furniture, packaging and metal industry, as well as machinery and plant engineering. More than 250 staff are presently employed at its locations in Renningen, Kranj (Slovenia) and Farmington, NH (USA) with a total production area of more than 25,000 m².
SchaeferRolls Inc. 23 Plank Industrial Dr. Farmington, NH 03835, USA
Tel: +1 / 603 / 335 - 1786, Fax: +1 / 603 / 332 - 8070
SchäferRolls GmbH & Co. KG Benzstraße 40, 71272 Renningen, Germany
Tel. +49 (0) 7159 - 806 - 0, Fax +49 (0) 7159 - 806 - 300
From 26th June to 28th June, 2018, SchäferRolls, specialist in innovative high-performance roll covers made of rubber, polyurethane and composite materials, exhibits at the ZELLCHEMING-Expo in Frankfurt/Main.
With the theme "harder, rougher, more economical" we are this year focusing on the new polyurethane roll cover U.size, which sets new standards for size applications in film presses. We will furthermore present the advancement of the calender cover C2.yntec ht.
Together with our partners Schäfer MWN GmbH and MWN Niefern Maschinenfabrik GmbH we additionally offer comprehensive system expertise for roll bodies and roll covers.
We look forward to welcoming you at stand C49!
The special fair highlight 2018: FIFA Worldcup viewing!
On 27 June 2018 we will be broadcasting the FIFA World Cup match Germany against South Korea at 4.00 p.m. on the exhibition forum.
Enjoy a cooled drink and cheer with us for the soccer teams.
At this congress, which is one of the most important shows for the paper, tissue and converting industries in South America and Mexico, international speakers and manufacturers will discuss new developments and future-oriented topics. On the EXPOACOTEPAC exhibition area, new products and services from the manufacturers are being presented.
SchäferRolls will present its latest advances and results of its roll cover technology for paper, tissue and board and will use this trade fair to expand its presence with the internationally successful roll covers in this important market.
Please come and visit us at booth no. 31
Mrs. Sandra Sager
Manager Sales & Marketing
Mobil + 49 / 172 / 1350661
Mr. Marcelo Rojo González
Sales representative Latin America
Mobil + 56 / 9 / 569 35 192
From 11th - 13th October 2017 SchäferRolls will exhibit at the 24th MIAC – the International Exhibition of Paper Industry. In the center of the European tissue industry, the specialist in rubber, polyurethane and composite roll covers can be found together with the companies MWN Niefern Maschinenfabrik GmbH and – under its brand :CCOR – Schäfer MWN GmbH. With pooled competence, the partners offer high-performance rolls as end-to-end solutions. In addition, this year, the focus will also be on the tisQ.X suction pressure roll cover, which has been developed especially for fast running tissue machines to achieve ultimate dewatering performance and energy efficiency.
Visit us at our stand no. 93 – we look forward to seeing you.
Three Companies – One System.
SchäferRolls Development know-how for functional surfaces
MWN Design, component engineering, plant optimization
:CCOR CFRP roll systems
At the ICE Europe 2017 SchäferRolls, the specialist for roll covers made from rubber, polyurethane and composite materials, will present its roll cover concepts for all roll applications in the manufacturing and converting of flexible paper, film and nonwoven web materials. A focus is placed on innovative developments for roll covers in BOPP/BOPET manufacturing.
From October 12th through October 15th 2016, SchäferRolls will exhibit at the 23rd MIAC – International Exhibition of Paper Industry in Lucca (Italy).
In Tuscany, the centre of the European tissue industry, SchäferRolls will update paper mill and converter technicians on the latest advances and results of its roll cover technology for paper, tissue and board. A special focus will be on the new C2 calender roll cover portfolio with NCP Nano-Co-Polymer-Technology for an optimized balance of cover properties to meet the needs of all specific calender types and positions. You will find us at booth 90, together with MWN Niefern Maschinenfabrik GmbH. We will be happy to welcome you right on the spot for interesting discussions.
From June 28th through June 30th, 2016 SchäferRolls will exhibit at the ZELLCHEMING-Expo 2016 in Frankfurt/Main, Germany. The ZELLCHEMING-Expo is an exhibition that accompanies the Annual General Meeting of the Association of Chemical Pulp and Paper Chemists and Engineers and addresses the executives of the pulp and paper industry as well as their supply industries.
SchäferRolls will update paper mill and converter technicians on the latest advances and results of its roll cover technology for paper, tissue and board. A special focus will be on new developments and application results from the product portfolio for calender rolls. Come along and see for yourself and take the opportunity to discuss the successful use of our new NCP Nano-Co-Polymer-Technology in your calender.
You will find us at booth 11.0-B31, together with MWN Niefern Maschinenfabrik GmbH. We will be happy to welcome you right on the spot for interesting discussions.
visit the Zellcheming Expo website
From October 14th through October 16th 2015, SchäferRolls will exhibit at the 22nd MIAC - International Exhibition of Paper Industry in Lucca (Italy).
You will find us at booth 86 together with MWN Niefern Maschinenfabrik GmbH, specialist in the design and manufacture of roll cores. SchäferRolls and MWN will update paper mill and converter technicians on the latest advances of their roll system solutions and roll cover technology for paper, tissue and board. We will be happy to welcome you right on the spot for interesting discussions.
SchäferRolls will exhibit at ICE Europe 2015 in Munich from 10 March 2015 to 12 March 2015. Being the largest exhibition for the conversion of flexible web materials such as paper, film, foil and nonwovens, the ICE Europe is the international meeting place for the converting industry.
You will find us at booth 966 in Hall A5 together with MWN Niefern, specialist in the design and manufacture of roll systems, and Schäfer MWN, full-service provider of CFRP roll systems with functional surfaces.
SchäferRolls will present new developments and application results from the product portfolio in high-performance roll covers from elastomer and
composite materials for the converting industry.
Come along and see our capabilities for yourself and take the opportunity to discuss the successful use of new roll cover concepts in your application.
If you are interested in our products and would like to combine your visit to ICE Europe with a visit to our plant in Renningen, please contact us.
From October 15th through October 17th 2014, SchäferRolls will exhibit at the 21. MIAC - International Exhibition of Paper Industry in Lucca (Italy).
In Tuscany, the centre of the European tissue industry, SchäferRolls will update paper mill and converter technicians on the latest advances and results of its roll cover technology for paper, tissue and board.
You will find us at booth 82, together with MWN Niefern Maschinenfabrik GmbH. We will be happy to welcome you right on the spot for interesting discussions.
SchäferRolls is utilising the slogan "we tiss you” to launch its new roll cover product portfolio for all kinds of tissue manufacturing and converting applications. As the pressure to enhance machine performance intensifies, hand-in-hand with the desire to meet customer quality standards, this drives continual efforts to optimise tissue product manufacturing. The choice of roll cover plays a significant part in the manufacturing process, as it directly affects the bulk and softness of tissue products, as well as dewatering performance and the runnability of the equipment. All SchäferRolls tissue roll covers have been designed to meet special demands with respect to roll position, end product type and machine operator preferences.
A special focus will be on the new tisQ.R pressure roll cover, which has outstanding elasticity and excellent surface stability to ensure a safe and highly efficient roll operation, also without internal cooling.
In addition, the joint initiative between SchäferRolls and MWN Niefern Maschinenfabrik GmbH for activities in the field of innovative components made from fibre-reinforced plastics will be presented at Zellcheming. The joint venture Schäfer MWN GmbH which combines the competences and expertise of both companies for design, construction, material and processing technology for advanced composites components, will present its product range and development opportunities for the successful application of CFRP roll systems in the paper machine.
You´ll find us at the Zellcheming Expo 2014 booth 11.0-B31
visit the Zellcheming Expo website
SchäferRolls GmbH & Co. KG, the manufacturer of high-performance roll covers from elastomer and composite materials, and MWN Niefern Maschinenfabrik GmbH, specialist for the design and manufacture of roll systems, have now founded a joint venture for the development, manufacture and marketing of innovative structural components made from fibre-reinforced plastics.
The registered offices of this joint venture, Schäfer MWN GmbH, are in Renningen near Stuttgart. Both companies have now combined their competences in the fields of design, engineering, material and process technology for advanced composites components with the aim of providing individual and customised solutions, for example for the energy, mechanical engineering or drive technology industries.
Initial prototypes have already been produced and are currently undergoing successful long-term tests. The start of serial production has been scheduled for the second half of 2013.
The ZELLCHEMING-Expo is an exhibition that accompanies the Annual General Meeting of the Association of Chemical Pulp and Paper Chemists and Engineers and addresses the executives of the pulp and paper industry as well as their supply industries.
According to the principle “See to get the right cover” SchäferRolls presents a completely new generation of calendar roll covers. C2, the new generation of composite covers, has been developed to meet the needs of all specific calender types and positions.
In addition, we will show the possibilities of the SchäferRolls SurfaceOptimizer, a computer simulation that allows to analyse and plan the dewatering performance of press and suction press rolls.
You will find SchäferRolls at booth 912 in hall 9 at the Rhein-Main Halls in Wiesbaden. We will be happy to welcome you right on the spot for interesting discussions. If you are interested in our products and want to combine your visit to the ZELLCHEMING EXPO with a visit to our plant in Renningen, please get in contact with us.
SchaeferRolls has appointed John "J. T." Fisher as the new Vice President and General Manager of its US subsidiary SchaeferRolls Inc., which is based in Farmington, New Hampshire. Mr. Fisher replaces Ms. Debra Breed, who recently left the company.
J. T. Fisher has been active in the North American paper industry for more than 30 years and has worked in responsible positions for various pulp and paper manufacturers and suppliers to the paper industry. He has extensive experience in the sector, especially in operations, sales, applications, and management. Prior to his current appointment, he was employed as the Sales & Marketing Director of SchaeferRolls Inc., where he was responsible for sales in the US, Canada, and Central America.
Since 2008, SchaeferRolls Inc. has been producing high-performance roll covers from rubber, polyurethane, and composite materials at Farmington for the North American paper and film industry. The production facilities are designed for roll covering and maintenance and repair services on rolls with a length of up to 10 m, a diameter of 1,500 mm, and a total weight of 55 t.
As part of its investment measures, SchaeferRolls GmbH & Co. KG has again increased its crane capacity at its Renningen plant. The installation of a new overhead crane with a lifting capacity of 50 t required the strengthening of crane girders and the building structure. The new crane and the two existing 25 t overhead cranes in the shop floors now make it possible to move rolls and roller systems with unit weights of up to 100 t when the three cranes work together. This means that the production areas at SchaeferRolls now fully meet the prerequisites for coating and servicing the largest and heaviest roll systems used in modern industrial machines.
The upgraded crane system has significantly increased the flexibility of the company's production facilities.
From October 12th through October 14th 2011, SchäferRolls will exhibit at the 18. MIAC - International Exhibition of Paper Industry in Lucca (Italy).
Located in Tuscany, the centre of the European tissue industry, MIAC addresses the executives of the international paper and tissue manufacture and converting industry as well as their supply industries.
You will find us at the mutual booth of TECNICART s.a.s.. We will be happy to welcome you right on the spot for interesting discussions.
By using an innovative polyurethane material and an ingenious cover structure, we have considerably increased drilling and grooving depths of press rolls and suction press rolls – without affecting the stability of the cover surface. cyclus 3 polyurethane offers excellent wear resistance and unparalleled dynamic strength.
The combination of material properties, cover design and our special production processes makes it possible to groove cyclus 3 covers up to a depth of 3 mm and to blind drill them up to a depth of 11 mm, while maintaining the same drill depth across the whole width of the roll cover. The result: efficient dewatering due to significantly improved water storage volumes and uniform hydraulic pressures in the roll nip. In addition, the specific cover structure allows for more grinding allowance, hence for repeated regrooving: cyclus 3 covers can be given a three millimeter groove three times before needing to be replaced. cyclus 3 covers provide three full lifecycles, thus considerably reducing the roll cover’s total cost of ownership.
Another process innovation was accomplished by creating the SchäferRolls SurfaceOptimizer, a computer simulation that makes it possible to optimise roll cover surfaces and plan the dewatering performance on site with the customer.
Our new generation of polyurethane roll covers offers a number of convincing benefits. That’s why we have already received orders from reputable companies within a very short period of time.
The Kübler & Niethammer paper factory in Kriebstein (Germany) was able to significantly increase the running time of the applicator roll in the PM1 film press through the use of a U.coat polyurethane cover from SchäferRolls.
According to Michael Moser, Production Manager at Kübler & Niethammer, the U.coat roll cover displayed very positive running time characteristics, in relation to service life, as well as coating application quality. “We are very satisfied”, reports Michael Moser. “We have achieved nearly double the running time of the conventional rubber roll covers and would certainly have been able to run longer without any problem. The coating application was very homogeneous during the entire running time.”
Kübler & Niethammer produces 85,000 t of coated offset papers per annum.
In addition to the implementation at Kübler & Niethammer, SchäferRolls` U.coat roll covers are running with great success in two additional film presses in German-speaking countries. In one application, the best results are being achieved in a combined operation with starch and coating. In another implementation, three customer-specifically, optimised HybriFlex versions in a dual layer design have already been delivered, which have excelled through extraordinary mechanical robustness and an excellent life time.
Roll cover manufacturer and roll systems supplier SchäferRolls GmbH & Co. KG has expanded its interest in Sava-Schäfer d.o.o., Kranj (Slovenia) from the 50% share it has successfully held since 2001 to 100%. This means that the Renningen-based company now holds all shares formerly held by Slovenian co-partner Sava d.d.
Gregor Azman, managing director of Sava-Schäfer d.o.o. since 2007, will continue to lead the company under the new company name SchäferRolls d.o.o. Michael Schwahn, who is also a managing shareholder of SchäferRolls GmbH & Co. KG, has been appointed as a further managing director. SchäferRolls d.o.o. has 40 employees, producing rubber and polyurethane based roll covers in Kranj, Slovenia. Its products are primarily aimed at the Eastern European paper, film, textile, furniture, and metal industries.
The decision to fully acquire the Slovenian company reflects the consistent implementation of the international growth strategy of SchäferRolls. The aim is to achieve the prerequisites for intensifying know-how exchange by means of product specialisation and the transfer of standards and experience in production and to consolidate the company's market position by extending its sales network to tap new market shares in Eastern Europe.